Best LXRF-6030 Hot Selling Single Axis Surround Laser Cladding Machine for Metal Manufacturer, Factories

Product Description

Powder Feeding Nozzle Types
1. Three-way/four-way coaxial powder feeding nozzle:

The powder is directly output from the three-way/four-way, converged at one point, the convergence point is small, the powder direction is less affected by gravity, and the directionality is good, suitable for three-dimensional laser Restoration and 3D printing.

2. Annular coaxial powder feeding nozzle:

The powder is input by three or four channels, and after internal homogenization treatment, the powder is output in a ring and converges. The convergence point is relatively large, but more uniform, and is more suitable for laser melting with large spots. It is suitable for laser cladding with an inclination angle within 30°.

3. Side powder feeding nozzle:

Simple structure, low cost, convenient installation and adjustment; the distance between powder outlets is far, and the controllability of powder and light is better. However, the laser beam and powder input are asymmetrical, and the scanning direction is limited, so it cannot generate a uniform cladding layer in any direction, so it is not suitable for 3D cladding.

4. Bar-shaped powder feeding nozzle:

powder input on both sides, after homogenization treatment by the powder output module, output bar-shaped powder, and gather at one place to form a 16mm*3mm (customizable) strip-shaped powder spot, and the corresponding The combination of strip-shaped spots can realize large-format laser surface repair and greatly improve efficiency.

Powder feeding nozzles
Double barrel powder feeder
Double Barrel Powder Feeder Main Parameters
Powder feeder model EMP-PF-2-1
Powder feeding cylinder Dual-cylinder powder feeding, PLC independent controllable
Control mode Fast switch between debugging and production mode
Dimensions 600mmX500mmX1450mm (length, width and height)
Voltage 220VAC, 50HZ
Power ≤1kw
Sendable powder particle size 20-200μm
Powder feeding disc speed 0-20 rpm stepless speed regulation
Powder feeding repeat accuracy <±2%
Required gas source Nitrogen/Argon
Others The operation interface can be customized according to requirements
Closed-loop Temperature Control
  • Closed-loop temperature control, such as laser quenching, cladding and surface treatment, can accurately maintain the hardening temperature of edges, protrusions or holes.
  • The test temperature range is from 700℃ to 2500℃.
  • Closed-loop control, up to 10kHz.
  • Powerful software packages for process setup, visualization, and data storage.
  • Industrial I/O terminals with 24V digital and analog 0-10V I/O for automation line integration and laser connection.
Closed-loop temperature control
Application example 1
Application example 2
Key Industry Applications
  • Automotive Industry: Engine valves, cylinder grooves, gears, exhaust valve seats, and parts requiring high wear, heat, and corrosion resistance.
  • Aerospace Industry: Cladding specific alloy powders on titanium surfaces to resolve large friction coefficients and poor wear resistance.
  • Mold Industry: Dramatically improves surface hardness, wear resistance, and high-temperature resistance after cladding.
  • Steel Industry: Rolls cladding has become a highly standardized and common industry standard.
Working Principle of Laser Cladding

By adding cladding materials on the surface of the substrate and using a high-energy-density laser beam to fuse it together with the thin layer on the substrate surface, a metallurgically bonded cladding layer is formed on the surface of the substrate.

Laser Cladding Factory
Factory
Services
Our Service
Customer Visit
Customer Visit
Off-line Activity
Off-line Activity
We Need to Know

If you want to know whether laser cladding is suitable for you, please provide the details below:

1

What material is your product; what material needs cladding;

2

The shape and size of the product, it is best to provide photos;

3

Your specific processing requirements: processing position, width, thickness, and product performance after processing;

4

Need processing efficiency;

5

What is the cost requirement?

6

The type of laser (optical fiber or semiconductor), how much power, and the desired focus size; whether it is a supporting robot or a machine tool;

7

Are you familiar with the laser cladding process and do you need technical support;

8

Is there any precise requirement for the weight of the laser cladding head (especially the load of the robot should be considered when supporting the robot);

9

What is the delivery time requirement?

10

Do you need proofing (support proofing)

Frequently Asked Questions
What are the different types of powder feeding nozzles available?
We offer four main types: three-way/four-way coaxial nozzles, annular coaxial nozzles, side powder feeding nozzles, and bar-shaped powder feeding nozzles, each tailored to different spot dimensions and scanning configurations.
Which nozzle is best for 3D laser restoration and 3D printing?
The three-way/four-way coaxial powder feeding nozzle is ideal for 3D applications because the powder converges at a small, precise point, and is less affected by gravity, offering excellent directionality.
What gas source is required for the double barrel powder feeder?
The system requires either Nitrogen or Argon as the carrier/protective gas source.
What is the temperature range of the closed-loop control system?
The closed-loop temperature control system works within a test temperature range of 700℃ to 2500℃ with response rates up to 10kHz.
What is the primary working principle of laser cladding?
It uses a high-energy-density laser beam to melt cladding material together with a thin layer of the substrate material, forming an metallurgical bond on the surface.
Do you support sample proofing before ordering?
Yes, we support proofing. Please provide your material specifications, processing dimensions, and target requirements to begin.

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